Custom Hats & Baseball Caps
🧢 Heads Up!: we've got you covered from the sun and the rain. Browse our extensive collection of hats, beanies and breathable headbands. No Minimum order with DTF printing or a low 6 piece minimum for custom embroidery.
Our Top Selling, Most Popular Hats
Can’t-miss styles worn again and again! You cannot go wrong with these customer favorites.
Richardson 112
Mid-Profile Classic Trucker
$ | Snapback | 83 Colors
Yupoong 6606
Retro Trucker Cap
$ | Snapback | 55 Colors
TravisMathew TM1MY391
FOMO Solid Cap
$$ | Snapback | 4 Colors
Valucap VC300A
100% Bio-Washed Dad Cap
$ | Tri-Glide | 52 Colors
Custom Caps with a Snapback Closure
From classic foam style to modern soft mesh dad hats, snapbacks are the most popular closure for both men and ladies.
Richardson 112
w/Faux Leather Patch
$ | Snapback | 83 Colors
Flexfit 110
110® Mesh-Back Cap
$$ | Snapback | 26 Colors
Legacy OFA
Old Favorite Trucker Hat
$$ | Snapback | 39 Colors
Yupoong 6789M
Classicsâ„¢ Premium Curved
$ | Snapback | 8 Colors
Classic Dad Caps - Low Profile, Soft Front & Adjustable Back
One of the most universal style of hats, these caps come with tri-glide buckles or snapbacks. Mesh & traditional baseball styles available.
47 Brands 4700
Washed Clean-Up Cap
$$ | Snap Buckle | 16 Colors
Valucap VC300A
100% Bio-Washed Dad Cap
$ | Tri-Glide | 52 Colors
District DT600
Cotton Twill Distressed Cap
$ | Tri-Glide | 9 Colors
Richardson 111
Garment-Washed Trucker
$$ | Snapback | 23 Colors
Flexfit & Fitted Style Caps
Offering fewer sizes than traditional fitted caps, Flexfit baseball hats are an easy way to get the perfect fit, without the hassle.
Flexfit 6277
6-Panel Wooley Twill Cap
$ | Flexfit® | 29 Colors
Flexfit 180
Delta® Seamless Cap
$$ | Flexfit | 14 Colors
Flexfit 6511
Mid-Profile Mesh Trucker
$ | Flexfit® | 33 Colors
Flexfit 6210FF
210® Flat Bill Cap
$$ | Flexfit® | 8 Colors
Flat Brim & Flat Bill Caps
With snapback or fitted closure options, Flat Bill caps are the ultimate in style and fit.
Flexfit 6210FF
210® Flat Bill Cap
$$ | Flexfit® | 8 Colors
Yupoong 6089M
Classicsâ„¢ Flat Bill 6-Panel
$$ | Snapback | 40 Colors
New Era NE403
Original Fit Snapback Trucker
$$$ | Snapback | 5 Colors
Richardson 168
Seven-Panel Trucker Cap
$$ | Snapback | 12 Colors
Bucket Caps & Booney Hats
Hats off to the bucket hat, our top accessory for Spring '23. They can be worn casually or dressed up, and it doesn’t matter what your hair style or face shape is! 😎
Big Accessories BA676
Cotton Crusher Bucket Cap
$ | One Size | 5 Colors
Sportsman SP450
Tie Dyed Bucket Cap
$ | One Size | 5 Colors
Atlantis Heaadwear GEOB
Recycled Poly Bucket Hat
$$ | One Size | 5 Colors
The Game GB400
UPF 30+ Ultralight Booney
$$ | One Size | 12 Colors
Beanies & Stocking Caps
Cuffed, Non-Cuffed, Pom, Slouch Beanies & More! Winter caps to keep you stylish and warm.
The North Face NF0A4VUB
100% Recycled Beanie
$$$ | One Size | 10 Colors
Carhartt CT104597
Acrylic Watch Cap 2.0
$$ | One Size | 9 Colors
Sportsman SP12
12'' Solid Knit Beanie
$ | One Size | 32 Colors
Spacecraft SPC12
Soft Wild Pom Beanie
$$ | One Size | 7 Colors
Custom Hats, Custom Looks: Pick Your Decoration Style
We offer a range of decoration styles to help you create the perfect custom hat for your brand, team, or event.
If it goes on a hat, you'll find it here.
Standard Embroidery
- No Minimum Order
- Logo Stitched Directly Onto Hat
- Professional, Long Lasting Decoration
- Ideal For: Moderately Detailed Designs
3D Puff Embroidery
- No Minimum Order
- 3D Pops and Adds Depth & Dimension to Your Design
- Structured Hats Recommended
- Ideal For: Bold Letting & Low Detailed Logos
DTF Digital Transfers
- No Minimum Order
- Smooth & Vibrant Finish
- Lightweight Feel
- Perfect for any Hat Style
- Ideal For: High Detail or Photographic Art
Engraved Leather Patches
- Front Crown Height: Above 4"
- Highly Structured/Stiff Front
- Perfect for: Larger Heads, a Looser Fit and 3D Embroidered Designs
- Hat Typically Sits Off of Head
DTF Transfer on Leather Patch
- Leather Look with High Detail & Colors
- Highly Structured/Stiff Front
- Perfect for: Larger Heads, a Looser Fit and 3D Embroidered Designs
Embroidered or Woven Patches
- Front Crown Height: Above 4"
- Highly Structured/Stiff Front
- Perfect for: Larger Heads, a Looser Fit and 3D Embroidered Designs
- Hat Typically Sits Off of Head
Design Custom Embroidered Caps Online Now!
- You can design quality branded custom hats right online with our free to use design tool. You can design embroidered logos and printed. Choose your decoration method at checkout on wide range of over 1,000 hats.
- With our embroidery option, you can create custom embroidered caps with just a 6 piece minimum. However, if you prefer no minimum order, you can choose our dtf (direct to film) transfer option, which allows for high quality, high detailed designs without any minimum requirement.
- You'll always get fast and free shipping on every order. Do you hate paying setup fees? Custom hat orders come with free digitizing and no setup fees or artwork charges.
- Need assistance? Our amazing customer service team is here to help. Call us Monday - Friday, 8AM to 6PM CST. Want to chat with us? We never use bots. You'll get a real, living breathing person.
Hat Profile Heights - What You Need to Know
A hat "profile" refers to the height of the front of the hat. Each style offers a different fit/feel, so its very importnant to consider which profile style is right for you. Learn more:
High-Profile
- Front Crown Height: Above 4"
- Highly Structured/Stiff Front
- Perfect for: Larger Heads, a Looser Fit and 3D Embroidered Designs
- Hat Typically Sits Off of Head
Mid-Profile
- Front Crown Height: 3.5"-4"
- Structured, or Semi-Stiff Front
- Perfect for: a Classic Trucker Fit, Large Groups
- Most Popular Profile
Low-Profile
- Front Crown Height: Under 3.5"
- Lightly Structured or Flimsy Front
- Perfect for: Casual Vibes, Lower Foreheads, All Genders
- 3D Embroidery not Recommended
Structured or Un-Structured? What It Is and Why It Matters:
- Similar to the effect of starch, structured caps will have a more stiff feel where as unstructured caps are flimsy and bendable.
- Structured hats have a reinforced front that helps the crown hold its shape, which gives the hat a more firm, stiff look.
- Trivia Time! Structured hats are typically reinforced with a fabric known as "Buckram Backing".
- Unstructured hats will have no added support in the front panel making them softer and more flexible. They will tend to sit lower on your head and form to it.
- You may see terms such as semi-structured or soft structured...its a little bit of the best of both worlds.
- If your design or logo is pretty detailed or you'd like 3D puff embroidery, a structured hat will typically yield better results.
Customizable Hats & Headwear: Learn More
Designing and creating a custom hat is easy and can be done from the comfort of your home or office! We offer both standard embroidery and 3D/Puff embroidery. 3D puff embroidery offers you that raised look for your headwear that is so popular in MLB, Streetwear and Retail. Check out our different hat styles listed below to find the perfect hat for your company or group.
- Snapback Caps - The most popular adjustable hat in the world. Featuring a plastic adjustable closure, snapbacks will fit almost any head size. They are popular in both sports and retail because of their classic look and broad appeal. While they were traditionally found in trucker caps, you can now find snapback closures in dad caps, low profile hats and flat bill. No Minimum embroidery or dtf options available.
- Dad Caps - featuring a lower profile and a relaxed front, dad caps are a casual, laid back style of hat. The most common backing is a tri-glide or buckle back with a leather or fabric strap, but they are availalbe with snapback closures too. If you've got ladies in your group, a dad cap is typically the safest choice. Due to the lack of structure on the front, flat embroidery is recommended.
- Flexfit Hats - The preferred style for teams, Flexfit hats comes in typically 2 sizes making them much easier to use for a baseball team or group than fitted hats. Brands like New Era and Richardson offer similar options like R-Flex and Stretch Fit.
- Meshback Caps - Stay cool and get a hat with a mesh back. Various adjustable styles available. Athletic and moisture wicking options are available for even better performance. Watch out though, sun will get through the mesh and has the potential to burn your skin.
- Eco Friendly & Sustainable - We have hand currated a selection of eco-friendly and sustainable hats. Sourced with organic cotton or recycled polyesters, these hats are high quality and great for the earth.
- Beanies & Stocking Caps - Offering more than just your basic ole beanie! Cuffed, Pom-Pom, Slouch, Fleece Lined & More.
- Bucket & Booney Caps - More popular than ever before, buckets have become a street wear staple. Protect yourself from the sun with a classic outdoor booney.
- Visors - Visor hats are perfect for teams, groups and outdoor wear to keep you cool but the sun out of your face. Offering budget brands to Nike.
- Tons More Hat Styles - We also offer specialty hats including USA Made, Distressed, Foam Trucker Caps, Performance & Rope hats. Cant find what you want? Our customer service team can help!
- No Minimum Order Required - If you are looking for a single piece or a no minimum order hat, we have you covered. We offer direct-to-film transfers for our no minimum hat option, which gives you a vibrant, durable and amazing looking hat. We also offer no minimum embroidery on hats, perfect for small businesses.
Get Expert Tips in 15 Seconds!
Sewing on the Mesh of a Hat
5Panel Vs. 6Panel
Standard vs 3D Puff Embroidery
Why Hats & Polos Don't Combine
What does it take to achieve high quality embroidery? Check out our process!
- After your order is placed, our team will review and prepare your artwork for embroidery.
- After you place an order in our design studio, our team digitizes your artwork. This file tells the machine how and what to sew for your hat.
- We will then run a test sew out and make art adjustments to ensure a high quality finished product.
- Then we will hoop, sew, quality control and ship your custom embroidered hat free right to your door!
Frequently Asked Questions about Custom Hats Embroidery
The cost of an embroidered hat order depends on the number ordered and the product selected. The more you order, the less they are so consider ordering in bulk if you have a use. If you choose choose a value brand such as ValuCap, your pricing will be less than if you choose a known brand such as Richardson or New Era. To give you an idea, an order of 24 ValuCap Dad Caps would be $15.97 each. Free Digitizing & Free Shipping is included on all orders.
In addition to sewing on the front of the hat, we can sew on the back and side of the hat as well! We are not able to sew on the bill, that typically needs done prior to the hat being sewn together.
With our standard turn around, you can receive your hats quickly within 2 weeks. We do have rush services as well.
We have a specalized team of artist that take your file and turn it into a stitchable design, which is known as digitizing. We tell the machine what to stitch including color, thickness, stitch type and more. We offer free digitizing on all orders.
Our #1 selling hat is the Richardson 112 Mesh-Back Trucker Cap. Its popularity is due to the great fit, and with over 99 color choices, there is a color to match almost all teams, schools or business logos.
The difference is that 6-Panel caps have a seam directly down the front where 5-Panels do not. 5-Panels are better for screen printing a cleaner design.
That is referring to the stiffness on the front panel of the hat, which is created with the addition of buckram backing. An unstructured hat has no backing or support, so it will typically lay more flat on your head.
We do! We offer custom digital transfers with no minimum order for the print method on hats. Check out our No Minimum Printed Hats
Hook and loop closures can more commonly be known as Velcro..however, Velcro is a name brand so that term can only be used when its that brand of Hook & Loop.
One thing is for sure, ladies do not want embroidered hats with hook and loop or velcro closures. Talk about a bad waya to get your hair pulled...ouch! Women tend to prefer dad caps due to not only their tri-glide closure, but due to the lower profile that lays more flat on their head.
