custom distressed hats

Custom Distressed Hats

Hats designed with imperfections and added texture for a worn, vintage look.

  • Customize with Embroidery, 3D Puff Embroidery or Patches
  • Distressed, Worn & Vintage Washed Options
  • Free Standard Shipping on ALL orders within the contiguous United States
District DT600

District DT600

Cotton Twill Distressed Cap

$ | Tri-Glide | 9 Colors

District DT612

District DT612

Rip and Distressed Cap

$ | Hook & Loop | 5 Colors

Port Authority C924

Port Authority C924

Pigment Print Distressed Hat

$ | Hook & Loop | 3 Colors

Outdoor Cap OC902

Outdoor Cap OC902

Washed Distressed Patch Cap

$$ | Snapback | 5 Colors

Port Authority C600

Port Authority C600

Distressed Mesh Back Cap

$ | Snapback | 7 Colors

Mega Cap 6887

Mega Cap 6887

Frayed-Bill Twill Cap

$ | Hook & Loop | 5 Colors

Outdoor Cap OC801

Outdoor Cap OC801

Pigment Dyed Distressed Cap

$ | Snapback | 9 Colors

Sportsman 3150

Sportsman 3150

Bounty Dirty-Washed Cap

$$ | Tri-Glide | 6 Colors

Mega Cap 6990

Mega Cap 6990

Herringbone Trucker Cap

$ | Hook & Loop | 11 Colors

Mega Cap 6990B

Mega Cap 6990B

Herringbone Contrast Stitch

$ | Hook & Loop | 3 Colors

Outdoor Cap HPC-500M

Outdoor Cap HPC-500M

Distressed Camo Cap

$$ | Snapback | 3 Colors

Outdoor Cap HPD-605

Outdoor Cap HPD-605

Weathered Cotton Twill cap

$ | Hook & Loop | 7 Colors

District dt605

District DT605

Distressed Military Hat

$ | Hook & Loop | 4 Colors


design custom hats with distressing online

Create Custom Distressed Hats Online Now

  • With our easy to use, online design tool, you can create a vintage distressed hat online in minutes.
  • We offer a low 6 piece minimum order for embroidery or 3D puff embroidery or a 50 piece minimum for patches. We offer leather, embroidered and woven patches.
  • A distressed hat will typically have some added weathering to the fabric, a vintage hat my have a special wash (like garment dye)to give it a sun faded effect. Your hat will look like its been worn a million times.
  • Need Help? Our customer service team would love to assist you in selecting your hat, reviewing your embroidered logo or design and placing your order.

Distressed Hats - Vintage & Worn Hat Styles

What is old is new again! Vintage style dad caps and trucker caps are more popular than ever before. And, good news, you don't have to be a dad or a trucker to wear one! You will find these distressed (worn looking although new) with your favorite college sports team all over your local favorite retail store such as Dicks Sporting Goods & Bass Pro Shops. When you purchase them here, you can add any logo graphic design you want.

  • Low-Profile Height- Offering a snugger fit, low profile vintage caps are often preferred for a "better" fit. They also tend to be the ladies preferred style as they don't sit up on your head too high. Most women find they offer a more flattering fit.
  • Unstructured Front- An unstructured distressed cap will have no backing or support on the very front panel, making it super flexible. An unstructured cap will lay flatter on your head and not upright like a structured cap would. Some dad caps offer light structure, but most have none.
  • Adjustable Closures- All mesh back dad caps include an adjustable closure. Most popular is snapback style, due to the ease of adjustability and the comfort closure that won't pull on your hair.