Custom 5-Panel Hats
Five panel hats feature no seam down the center, which creates a clean area for custom decoration. Choose from various styles like mesh back, rope and twill fronts.
- No Minimum Embroidery & No Minimum DTF Transfers Order
- Fast & Free Shipping within the contiguous United States
Our Top Selling 5-Panel Hats
These popular 5-panel hats are our customer and staff go to hats.
5-Panel Hats for the Budget Conscious
These are the least expensive five panel hats that we carry, perfect for give-way or event use.
5-Panel Hats with a Foam Front
These popular five panel hats with a foam front give you that old school, classic trucker vibes.
5-Panel Cotton Twill Hats
Cotton twill gives you a little bit more of an elevated look while still being comfortable.
5-Panel Hats with a Flat Bill
5-Panel Hats with a Rope
5-Panel Truckers with a Mesh Back
Four Ways to Customize Your 5-Panel Hats
There are many ways to personalize your 5-panel cap online. Choose from one of these options:
Printed Transfer
If you have a really high detailed, high color logo or just want a no minimum option, printed transfers are perfect.
Embroidery
A process that turns your design into stitches, which is then sewn directly onto your foam trucker hat.
3D Puff Embroidery
Add dimension to your design with raised stitching that stands off the hat. A popular choice for bold, standout logos.
Sewn Patches
Choose from embroidered or leather patches for a unique look. Great for adding texture and a premium feel to your hats.
Cap Showdown: 5-Panel vs. 6-Panel
What is the difference between
5-Panel & 6-Panel Hats?
Many people assume that when choosing a hat to customize, they need to choose a 5-panel hat because of the seam going down the front. While it is true that 5-panels are a little bit easier to sew and print, we believe you should choose the hat fit and look you love. Our team will make sure that we give you a high quality result no matter which you choose.
- 5-Panel hats have no seam running down the front of them.
- They will have a little peak at the top where the fabric panels come together.
- They will fit similarly to a 6-panel cap, all things equal.
- Almost all 5-panel hats have a snapback closure.
- Most 5 panels will have a structured or stiff front, unlike dad caps.
- Provides a nice smooth surface great for no minimum embroidery, patches or transfers.
How to Design Your Own Custom 5-Panel Hat:
As one of the top printing companies offering custom 5-panel trucker hats, we have many ways to assist you with your order. Our easy to use online design tool allows you to customize and create your own hat.
- Start by Selecting Your Favorite 5-Panel Cap: Many people ask us which one is the best 5-panel hat for their business, school or team. Honestly, choosing your hat by the color and look you are going for us recommended. All of our hats all for high quality print or embroidery.
- Consider Your Decoration Method: If you are looking for the most affordable 5-panel hat, consider a no minimum transfer or embroidery. To elevate your design, you could consider a leather or woven patch or even 3D puff embroidery.
- Receive Your Quote & Order: After you create your design, you'll enter in your quantity to receive an instant quote. Our easy to use online ordering system will walk you through the process and will even tell you close price breaks to save you money.
- As an Added Bonus: You will never have Setup Fees and ALL orders will include Free Shipping!
- Need help? We would love to talk to you! Whether you need hats for a bachelor party, business or just for fun, our customer service team is here and ready to assist you with selecting a hat, your design or just to answer your questions.
Frequently Asked Questions: 5-Panel Hats
Your hats will be delivered within 6-business days with our standard turn around time. If you need your hats faster, we do offer rush services.
While you can do almost any decoration method on 5-panel hats, they are definitely the best hat to use if you are wanting to have a dtf full color transfer. We also do embroidery, leather and woven patches as well as 3D embroidery and even rhinestones. They make a great canvas for all print methods.
If wearing in a hot environment, we recommend that your five panel hat has a mesh back. The mesh back allows your head to breath, which will keep you cooler. Keep in mind though that the sun can burn your head through the mesh if you do not have hair to protect your scalp.
Nope. We offer both no minimum printing and embroidery on our large selection of wholesale hats.