custom hats and baseball caps

Custom Hats & Baseball Caps

🧢 Heads up: we've got you covered from the sun and the rain. Browse our extensive collection of hats, beanies and breathable headbands.

hat icon

Customizable Caps with a Snapback Closure

From classic foam style to modern soft mesh dad hats, snapbacks are the most popular closure for both men and ladies.

Richardson 112 Trucker

Richardson 112

Mid-Profile Classic Trucker

$ | Snapback | 83 Colors

Legacy OFA Old Favorite Trucker Cap

Legacy OFA

Old Favorite Trucker Cap

$$ | Snapback | 39 Colors

Yupoong 6789M

Yupoong 6789M

Classics™ Premium Curved

$ | Snapback | 8 Colors

New Era NE400

New Era NE400

High Profile Flat Bill Cap

$$ | Snapback | 13 Colors


dad caps

Classic Dad Caps - Low Profile, Soft Front & Adjustable Back

One of the most universal style of hats, these caps come with tri-glide buckles or snapbacks. Mesh & traditional baseball styles available.

47 Brands 4700

47 Brands 4700

Washed Clean-Up Cap

$$ | Snap Buckle | 16 Colors

Valucap VC300A

Valucap VC300A

100% Bio-Washed Dad Cap

$ | Tri-Glide | 52 Colors

District DT600

District DT600

Cotton Twill Distressed Cap

$ | Tri-Glide | 9 Colors

Richardson 111 Garment Washed Cap

Richardson 111

Garment-Washed Trucker

$$ | Snapback | 23 Colors


flexfit icon

Flexfit & Fitted Style Caps

Offering fewer sizes than traditional fitted caps, Flexfit baseball hats are an easy way to get the perfect fit, without the hassle.

Yupoong 6277

Flexfit 6277

6-Panel Wooley Twill Cap

$ | Flexfit® | 29 Colors

Flexfit 180

Flexfit 180

Delta® Seamless Cap

$$ | Flexfit | 14 Colors

Flexfit 6511

Flexfit 6511

Mid-Profile Mesh Trucker

$ | Flexfit® | 33 Colors

Flexfit 6210FF

Flexfit 6210FF

210® Flat Bill Cap

$$ | Flexfit® | 8 Colors


flat bill icon

Flat Brim & Flat Bill Caps

With snapback or fitted closure options, Flat Bill caps are the ultimate in style and fit.

Flexfit 6210FF

Flexfit 6210FF

210® Flat Bill Cap

$$ | Flexfit® | 8 Colors

Yupoong 6089M

Yupoong 6089M

Classics™ Flat Bill 6-Panel

$$ | Snapback | 40 Colors

New Era NE403

New Era NE403

Original Fit Snapback Trucker

$$$ | Snapback | 5 Colors

Richardson 168

Richardson 168

Seven-Panel Trucker Cap

$$ | Snapback | 12 Colors


beanies and stocking caps

Bucket Caps & Booney Hats

Hats off to the bucket hat, our top accessory for Spring '23. They can be worn casually or dressed up, and it doesn’t matter what your hair style or face shape is! 😎

Big Accessories BA676

Big Accessories BA676

Cotton Crusher Bucket Cap

$ | One Size | 5 Colors

Sportsman SP450

Sportsman SP450

Tie Dyed Bucket Cap

$ | One Size | 5 Colors

Atlantis Heaadwear GEOB

Atlantis Heaadwear GEOB

Recycled Poly Bucket Hat

$$ | One Size | 5 Colors

the game GB400

The Game GB400

UPF 30+ Ultralight Booney

$$ | One Size | 12 Colors


beanies and stocking caps

Beanies & Stocking Caps

Cuffed, Non-Cuffed, Pom, Slouch Beanies & More! Winter caps to keep you stylish and warm.

The North Face NF0A4VUB

The North Face NF0A4VUB

100% Recycled Beanie

$$$ | One Size | 10 Colors

Carhartt CT104597

Carhartt CT104597

Acrylic Watch Cap 2.0

$$ | One Size | 9 Colors

Sportsman SP12

Sportsman SP12

12'' Solid Knit Beanie

$ | One Size | 32 Colors

Spacecraft SPC12

Spacecraft SPC12

Soft Wild Pom Beanie

$$ | One Size | 7 Colors


Customize Your Hats! Which option is best for you!?

With over 4 different customizations options available, we have options or every logo or budget.
Check out our customization methods:

picture of no minimum transfer on a hat
No Minimum Transfers

If you have a really high detailed, high color logo or just want a no minimum option, printed transfers are perfect.

picture of custom embroidery on a hat
Embroidery

A process that turns your design into stitches, which is then sewn directly onto your foam trucker hat.

picture of 3d puff embroidery on a hat
3D Puff Embroidery

Want to add some dimension to your logo? Consider adding 3D Puff Embroidery for that popular, raised look.

picture of a sewn on patch on a ball cap
Sewn Patches

We offer both embroidered patches and leather patches in tons of oclors. Learn More about Patches.

Design Custom Embroidered Caps Online Now!

  • You can design quality brands custom hats right online in our free to use design tool. You can design embroidered logos and printed logos both. Choose your decoration method at checkout on on wide range of over 1,000 hats.
  • Embroidered hats have just a 6 piece minimum and we offer no minimum hats with transfers, which are great for high quality, high detailed designs.
  • We always offer fast and free shipping, on every order. Sick of paying setup fees? We always have free digitizing and no artwork or setup fees on custom hats orders.
  • Need assistance? Our amazing customer service team is here to help. We are live, Monday - Friday, 8AM to 6PM CST. Want to chat with us? We never use bots, you'll get a real person.
design a custom hat online



Customizable Hats & Headwear: Learn More

Designing and creating a custom hat is really easy and can be done online! We offer both standard embroidery and 3D/Puff embroidery. 3D puff embroidery offers you that raised look for your headwear that is so popular in MLB, Streetwear and Retail. Check out our different hat styles listed below to find the perfect hat for your company or group.

  • Snapback Caps - The most popular adjustable hat in the world. Snapbacks provide a plastic closure that your hair doesnt get stuck in. A wide selection is available including dad caps, low profile and flat bill. No minimum options available.
  • Dad Caps -Perfect for business, teams, ladies and casual wear. With an adjustable buckle and low profile, they will fit everyone in your group or family. Flat embroidery recommended.
  • Flexfit Hats - The preferred style for teams, Flexfit hat comes in typically 2 sizes instead of the traditional many size fitted caps. Brands like New Era and Richardson offer similar options like R-Flex and Stretch Fit.
  • Meshback Caps - Stay cool and get a hat with a mesh back. Various adjustable options and styles available. Athletic and moisture wicking options are available for even better performance.
  • Eco Friendly & Sustainable - We have hand currated a selection of eco-friendly and sustainable hats. Sourced with organic cotton or recycled polyesters, these hats are high quality and great for the earth.
  • Beanies & Stocking Caps - Offering more than just your basic ole beanie! Cuffed, Pom-Pom, Slouch, Fleece Lined & More.
  • Bucket & Booney Caps - More popular than ever before, buckets have become a street wear stable. Protect yourself from the sun with a classic outdoor booney.
  • Visors - Visor hats are perfect for teams, groups and outdoor wear to keep you cool but the sun out of your face. Offering budget brands to Nike.
  • Tons More Hat Styles - We also offer specality hats including USA Made, Distressed, Foam Trucker Caps, Performance & Rope hats. Cant find what you want? Our customer service team can help!
  • No Minimum Hats - If you are looking for a single piece or no minimum order hat, we have you covered. Transfers offer no minimum order and custom embroidery and puff embroidery have just a low 6 piece minimum.
  • Custom Embroidery is a great way to promote your business or company logo. Your personalized hat will be delivered directly to your door with fast and free shipping. Our online design team will review your order when placed to ensure you'll get a quality custom embroidery design on your ball caps.

View the Custom Caps Process

  • We wanted you to see the process in which we create your custom trucker hats.
  • From start to finish, we take great care while making your custom embroidered cap. From the artwork team to the final quality control, you can count on high quality embroidery and products.
  • We also offer 3D Puff embroidery on hats, choose that at checkout if you want to add some dimension to your design.
  • Did you know we have a money back guarantee no your baseball cap order as well as cheap, wholesale pricing? You'll never have to worry when purchasing from Broken Arrow Wear.


Frequently Asked Questions about Custom Hats Embroidery

The cost of an embroidered hat order depends on the number ordered and the product selected. The more you order, the less they are so consider ordering in bulk if you have a use. If you choose choose a value brand such as ValuCap, your pricing will be less than if you choose a known brand such as Richardson or New Era. To give you an idea, an order of 24 ValuCap Dad Caps would be $15.97 each. Free Digitizing & Free Shipping is included on all orders.

In addition to sewing on the front of the hat, we can sew on the back and side of the hat as well! We are not able to sew on the bill, that typically needs done prior to the hat being sewn together.

With our standard turn around, you can receive your hats quickly within 2 weeks. We do have rush services as well.

We have a specalized team of artist that take your file and turn it into a stitchable design, which is known as digitizing. We tell the machine what to stitch including color, thickness, stitch type and more. We offer free digitizing on all orders.

Our #1 selling hat is the Richardson 112 Mesh-Back Trucker Cap. Its popularity is due to the great fit, and with over 99 color choices, there is a color to match almost all teams, schools or business logos.

The difference is that 6-Panel caps have a seam directly down the front where 5-Panels do not. 5-Panels are better for screen printing a cleaner design.

That is referring to the stiffness on the front panel of the hat, which is created with the addition of buckram backing. An unstructured hat has no backing or support, so it will typically lay more flat on your head.

We do! We offer custom digital transfers with no minimum order for the print method on hats. Check out our No Minimum Printed Hats

Hook and loop closures can more commonly be known as Velcro..however, Velcro is a name brand so that term can only be used when its that brand of Hook & Loop.

One thing is for sure, ladies do not want embroidered hats with hook and loop or velcro closures. Talk about a bad waya to get your hair pulled...ouch! Women tend to prefer dad caps due to not only their tri-glide closure, but due to the lower profile that lays more flat on their head.