Custom Hanes T-Shirts & Sweatshirts
Hanes has been a household name in American apparel for over 100 years — and for good reason. Their tees are comfortable, durable, and built to take decoration beautifully. Whether you need a single custom shirt or a bulk order for your whole team, we've got every major Hanes style ready to customize with screen printing, DTG, DTF, or embroidery. No minimums, no setup fees, and free shipping on every order.
- No Minimum Orders on DTF and DTG — order one or one thousand
- Fast & Free Shipping within the contiguous United States
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Custom Hanes Unisex T-Shirts
From the legendary Beefy-T to the budget-friendly Authentic, Hanes unisex tees are some of the most popular blanks in the custom apparel business. That's because they print beautifully, hold their shape wash after wash, and come in a color range that covers just about every need — from a single personalized tee to a bulk run for your whole crew.
Custom Hanes Sweatshirts & Hoodies
Hanes fleece is the same dependable quality you know from their tees, just warmer. The EcoSmart line is made with up to 5% recycled polyester and is a customer favorite for its soft hand feel and easy care. Whether you're outfitting a team, putting together event merch, or just want a cozy custom hoodie with your logo, Hanes fleece delivers without breaking the budget.
Custom Hanes Polos
Hanes polos are a great option for basic, budget friendly simple polos.
Custom Hanes Youth Products
Kids are harder on their clothes than anyone — so it's a good thing Hanes youth tees are built tough. The same preshrunk cotton and double-needle construction you get in adult styles, sized down for XS through XL. Perfect for school events, sports teams, youth groups, and family reunions where you need a matching shirt that actually holds up through a season of washes.
Which Decoration Method is Right for Your Custom Hanes Shirt?
Hanes cotton tees work with every decoration method we offer. Here's how to pick the right one for your design and order size.
Screen Printing
The best value for orders of 6 or more. Screen printing gives you bright, bold colors that outlast the shirt itself — and Hanes cotton tees are one of the best surfaces you can print on. Ideal for team orders, events, and bulk runs.
Direct to Film (DTF)
Full color, no minimum, any fabric. DTF is a heat-applied transfer that works on every Hanes style — including blends and performance tees that aren't a fit for DTG. Great for small runs and designs with a lot of color detail.
Direct to Garment (DTG)
Ink printed directly into the fabric for a soft, photo-quality result. No minimum order. Works best on 100% cotton Hanes tees like the Beefy-T and Authentic — the cotton fabric is what makes the colors pop.
Embroidery
A stitched logo gives any shirt a polished, elevated look — but embroidery works best on Hanes polos, sweatshirts, and heavier-weight styles. Standard tees are too thin for embroidery and we don't recommend it on those. No minimum, no digitizing fee.
Design Your Custom Hanes Shirt Online
You don't need a designer on staff or a finished logo file to get started. Our free online design studio makes it easy to build something that looks great — even if you're starting from scratch.
- Upload Your Logo or Build One: Drop in your artwork, or use our fonts, clipart, and design templates to put something together right in the studio. Free proofs included.
- Pricing Updates Automatically: As you build your order, pricing adjusts in real time. No hidden fees, no surprises at checkout.
- Mix Styles, Sizes, and Colors: Need a dozen Beefy-Ts for the crew and a few women's tees for the rest of the team? No problem — mix and match within a single order.
- Free Shipping, Every Order: No minimums to hit, no coupon to remember. Free standard shipping is included on every order within the contiguous U.S.
- Delivery in just 6 Business Days: Production starts after you approve your proof. Most orders are out the door within 6 business days — and rush options are available if you're cutting it close.
Frequently Asked Questions about Custom Hanes T-Shirts
The Hanes Beefy-T is the go-to for screen printing. Its heavyweight 100% ring-spun cotton fabric holds ink beautifully and gives you a smooth, consistent print surface. The Hanes Authentic is also a solid choice for larger runs where you want a lighter-weight option at a lower price point.
Yes! With DTF (Direct-to-Film) and DTG (Direct-to-Garment) printing, there's no minimum order at all. You can order a single custom Hanes tee with no setup fees. Screen printing has a 6-piece minimum, so for single pieces or small runs, DTF or DTG is the way to go.
The Beefy-T is a heavyweight 6.1 oz tee — thick, durable, and a longtime favorite for screen printing and everyday wear. The ComfortSoft is lighter and softer, making it a great choice when you want something a little less substantial but still reliable. Both are 100% cotton and print great.
Most orders ship within 6 business days of art approval. Need them faster? Rush options are available at checkout. Standard shipping is always free within the contiguous United States.
Yes, as long as the shirt is at least 80% cotton. Hanes 100% cotton styles like the Beefy-T and Authentic tee are great candidates for DTG. The cotton-rich fabric soaks up the ink well and gives you a soft, photo-quality print with no color-count limitations.
Hanes uses preshrunk cotton on most of their styles, so significant shrinkage isn't something you'll need to worry about. We always recommend washing in cold water and tumble drying on low to keep your decorated garment looking its best.
Hanes offers one of the widest size ranges in the business — many styles run from Small through 3XL, with select styles available in 5XL, 6XL, and tall sizes. Youth styles typically run XS through XL. Check individual product pages for exact size availability.
Never. Broken Arrow Wear charges no setup fees and no digitizing fees on any order. What you see is what you pay, and free standard shipping is included on every order within the contiguous United States.